Hardware
ECRP1B - single input counter - 'built-in'
This counter is handling production monitoring for a single machine. The counter is designed for ‘built-in’ and can be installed into machines for real-time monitoring. The counter has following specifications:
- 1 sensor input (24 VDC, NPN/PNP, max. 300 Hz)
- LAN/WiFi connection for connecting the device to network for sending data to server
- display for diagnostics
- 4 USB ports for additional hardware (printer, barcode scanner etc.)
- 110-230VAC, max. 11W
ECRP1 - single input counter with HDMI output
This counter is our basic device for handling production monitoring for a single machine. The counter has a HDMI output, where a monitor can be connected to show production information to the operators in real-time. The counter has following specifications:
- 1 sensor input (24 VDC, NPN/PNP, max. 300 Hz)
- HDMI output for connecting a monitor to show production information (dashboards)
- LAN/WiFi connection for connecting the device to network for sending data to server
- display for diagnostics
- 4 USB ports for additional hardware (printer, barcode scanner etc.)
- 110-230VAC, max. 11W
- IP65, wall mount
ECRP4 - 4-input counter with HDMI output
This counter is our multi-purpose device for production monitoring. This device has 4 digital inputs. The counter has our EC85 communication bus for handling addition modules. Ex. power measurement system. The counter has following specifications:
- 4 sensor input (24 VDC, NPN/PNP, max. 300 Hz)
- HDMI output for connecting a monitor to show production information (dashboards)
- EC85 BUS (connection for power measurement, additional counter modules etc.)
- LAN/WiFi connection for connecting the device to network for sending data to server
- display for diagnostics
- 4 USB ports for additional hardware (printer, barcode scanner etc.)
- 110-230VAC, max. 11W
- IP65, wall mount
ECPC4 - portable counter
This counter is a portable version of our ECRP4 counter.
The counter can be moved between machines and only a single sensor needs to me mounted on the machine before the first production data from the machine is available online.
The portable counter can be used for power measurements if our energy monitoring components are attached to the counter using the EC85 communication bus.
The counter can be delivered with 4G mobile connection. This means, that the counter can be used anywhere, where there is a mobile connection.
The counter has the same electrical specifications as the ECRP4 counter.
ECTP1 - touchscreen
This is our small touchscreen for exchanging data between the machine operators and the EasyCount Production Monitoring System. The touchscreen is typically used for:
- start/stop of production orders
- key-in causes to machine stops
- inform operators about machine speed, remaining quantity to produce etc.
The touchscreen has following specifications:
- 7″ touchscreen
- LAN/WiFi connection for connecting the device to network for sending data to server
- 110-230VAC, max. 11W
- IP44, wall mount
ECBC1 – barcode reader station
Our standard touchscreen can be equipped with a barcode reader. The scanned barcodes can be exchanged with the EasyCount Production Monitoring System. This typically used for:
- start/stop of production orders
- registration of products/items in the manufacturing process
The barcode station has following specifications:
- 7″ touchscreen
- connection for 2 wired USB barcode scanners
- LAN/WiFi connection for connecting the device to network for sending data to server
- 110-230VAC, max. 11W
- IP44, wall mount
Barcode Printersa
EasyCount provides barcode solutions.
We use industrial printers and the barcodes can be directly generated from many sources within the production:
- ERP system
- Production management system
- Inventory
The barcodes can be registered in the EasyCount Production Monitoring System.
| (Click image) | Industry / Product | Solution | EasyCount Delivery |
|---|---|---|---|
 | Packaging Flexible Packaging (pouches, flow packs, skin films) (more..) | MES for international packaging group - real-time data from 15 factories in Europe - touchscreens for operators (start/stop orders) - data export to BI solutions | Hardware MES Software Online WEB Portal |
 | Paper Manufacturing Paper rolls, Labels (more..) | MES for international paper roll and label manufacturer - real-time data from 5 factories in Europe - touchscreens for operators (start/stop orders) - barcode reader for material registration - interface to ERP (Microsoft D365FO) | Hardware MES Software Online WEB Portal Interface ERP |
 | Metal Fasteners Nails, Collated nails (more..) | Production monitoring for collated nails manufacturer - real-time data from 16 production lines - reporting on monitors in the production area - Excel reports for statistics | Hardware Database Excel Reporting |
 | Packaging Aluminium Containers (more..) | Production monitoring for aluminium container manufacturer - real-time data from 5 production lines - OEE calculations - Excel reporting | Hardware MES Software Online WEB Portal Excel Reporting |
 | Packaging Carton Products (more..) | MES for carton packaging manufacturer - real-time data from 20 machines - monitors in production showing real-time status - interface to ERP (Microsoft D365) | Hardware MES Software Interface ERP |
 | Packaging Flexible Packaging (pouches, bags) (more..) | MES for flexible packaging manufacturer - real-time data from 12 machines - monitors in production showing real-time status - interface to ERP (Microsoft D365) | MES Software Interface ERP |
 | Packaging Cans (more..) | Production monitoring for cans packaging manufacturer - real-time data from cans production line - monitors in production showing real-time status | Hardware MES Software Online WEB Portal |
 | Paper Manufacturing Tissues, towels (more..) | MES for paper products manufacturer - real-time data from 8 production lines - touchscreens for operators (start/stop orders) - monitors in production showing real-time status - eliminating paper and fully digitizing the workflow | Hardware MES Software Special ERP software Online WEB Portal |
 | Baby & Infant Care Pacifiers for babies (more..) | Production monitoring for baby care products manufacturer - real-time data from 8 production lines - monitors in production showing real-time status | Hardware MES Software Online WEB Portal |
 | Furniture Kitchens (more..) | MES for kitchen manufacturer - real-time data from 5 production lines - monitors in production showing real-time status | Hardware MES Software Interface ERP Excel reporting Online WEB Portal |
 | Concrete Elements Concrete Piles (more..) | MES for manufacturer of concrete piles - real-time data from production lines - interfacing between machines and ERP | MES Software Interface ERP Online WEB Portal |
 | Renewable Energy Wind turbine blade tests (more..) | Monitoring of sensor data during wind turbine blade tests - specialized data acquisition (DAQ) software - web-based access, monitor and evaluate live measurements from anywhere | DAQ Software Online WEB Portal |
 | Renewable Energy Offshore Wind (more..) | Monitoring aviation obstruction lights on offshore wind farms - specialized software to monitor status of aviation obstruction lighting - reporting the central data center | DAQ Software |
 | Aluminium Industry Extrusion (more..) | Video recording of aluminums extrusion process - specialized video software for documentation of the extrusion process - integrated with extruder controller | Hardware Video Recording Software Interface to extruder |